Ib Daim Ntawv Qhia Txog Silicone Compression Molding
Kev Cai Silicone Cov Khoom Muag Khoom Siv rau Kev Siv Khoom
Taw qhia
Silicone compression molding tseem yog ib qho ntawm feem txhim khu kev qha thiab tus nqi -txoj kev zoo rau kev tsim khoomcov khoom siv siliconethoob plaws automotive, kho mob, electronics, dej kho mob, thiab cov neeg siv khoom lag luam.
NtawmXiamen Jinshun Sealing Technology Co., Ltd., tsim nyob rau hauv 2002, peb tshwj xeeb hauv precisionsilicone compression molding kev pab cuam, ua kev cai roj hmab O-rings, silicone gaskets, RO membrane seals, silicone tubes, Y- seals, thiab complex molded Cheebtsam. Raws li ISO 9001: 2015 thiab ISO 14001: 2015 certified chaw tsim tshuaj paus, peb txhawb OEM thiab ODM tej yaam num rau ntiaj teb no B2B buyers uas xav kom zoo ib yam, kev cai raws li txoj cai, thiab scalable ntau lawm.
Yog tias koj tab tom ntsuas cov txheej txheem tsim khoom rau koj qhov kev cai silicone tom ntej, phau ntawv qhia no piav qhia raws nraim li cas compression molding ua haujlwm, qhov twg nws ua tau zoo, thiab vim li cas nws tseem yog txoj kev nyiam rau ntau daim ntawv thov sealing.

Dab tsi yog Silicone Compression Molding?
Silicone compression molding yog cov txheej txheem tsim khoom uas ua ntej - ntsuas tus nqi ntawm cov roj hmab silicone uas tsis tau kho yog muab tso rau hauv cov pwm pwm thiab compressed siv hydraulic xovxwm. Nyob rau hauv kev tswj cov cua sov thiab siab, cov khoom siv vulcanization (cross-txuas), hloov mus rau hauv ib qho ruaj khov, tiav elastomer tivthaiv.
Piv rau cov kua roj hmab silicone (LSR) txhaj tshuaj molding, compression molding muaj:
- Tus nqi cuab yeej qis dua
- Kev yooj yim dua rau cov tuab lossis loj dua
- Zoo heev mechanical zog
- Zoo tagnrho rau nruab nrab - ntim ntau lawm
Nws yog tshwj xeeb tshaj yog haum raukev cai silicone gaskets, cov ntsaws ruaj ruaj, muaj roj hmab qhov chaw, thiab cov khoom sib xyaw silicone.
Kauj Ruam -los ntawm - Kauj Ruam Silicone Compression Moulding txheej txheem
1. Pwm Tsim & Txhim Kho Cov Cuab Yeej
Txhua qhov project ua tiav pib nrog cov cuab yeej tsim nyog.
Raws li koj qhov 2D kos duab, 3D cov ntaub ntawv, lossis cov qauv ntawm lub cev, peb pab pawg neeg tsim qauv tsim cov pwm precision steel. Tooling yog tsim siv CNC machining, EDM, tuag casting, los yog advanced 3D qauv qauv.
Cov ntsiab lus tseem ceeb:
- Dimensional kam rau ua
- Flash tswj qauv
- Qhov cua tsim
- Qhov yuav tsum tau ua tiav
- Multi-kab noj hniav optimization rau ntim ntau lawm
Zoo -tsim pwm ncaj qha cuam tshuam cov khoom sib xws thiab lub sijhawm ua haujlwm ntawm lub voj voog.
2. Kev npaj cov khoom siv silicone
Kev xaiv cov khoom tseem ceeb heev rau kev ua haujlwm.
Nyob ntawm daim ntawv thov, peb muab cov roj hmab silicone nrog:
- Cov tshuaj tua kab mob
- Txhawb nqa fillers
- Xim masterbatch
- Nplaim retardants
- Conductive additives
Tag nrho cov ntaub ntawv raw ua tau raws li ROHS, REACH, thiab PAHS cov cai. Ntau cov khoom tiav ua raws li FDA, LFGB, NSF, WRAS, ACS, KTW-W270, thiab UL cov qauv.
Tom qab sib tov, cov khoom siv silicone raug txiav rau hauv qhov hnyav hnyav kom ntseeg tau tias muaj kab noj hniav zoo ib yam.\\
3. Vulcanization (Compression Molding)
Cov khoom npaj tau muab tso rau hauv lub preheated pwm kab noj hniav nyob rau hauv ib tug hydraulic xovxwm.
Nyob rau hauv ntsug compression:
- Lub zog quab yuam cov ntaub ntawv los sau cov kab noj hniav sib npaug
- Thaum tshav kub kub activates cross -linking
- Ib feem kho nyob rau hauv ib lub sij hawm lub voj voog
Hom molding parameters:
| Parameter | Hom kab mob |
|---|---|
| Moulding Kub | 160℃- 200 degree |
| Siab | 5-20 MPa |
| Kho Sijhawm | 2-10 feeb (nyob ntawm thickness) |
| Ntu Thickness | 1mm-50 hli |
| Hardness Range | Ntug A 15-80 |
Cov txheej txheem no ua kom cov qauv kev ruaj ntseg thiab kev ua haujlwm zoo heev.
4. Txias, Demolding & Deflashing
Tom qab curing:
- Cov pwm qhib
- Cov khoom raug tshem tawm
- Flash yog trimmed yog tias tsim nyog
Deflashing txoj kev muaj xws li:
- Phau ntawv trimming
- Mechanical tumbling
- Precision sib tsoo
- Cryogenic deflashing (rau cov khoom tiv thaiv nruj)
Rau siab -kawg muaj cov ntsaws ruaj ruaj, cov txheej txheem cryogenic ua kom cov npoo huv thiab qhov ntsuas qhov tseeb.
5. Kev Tswj Xyuas Zoo & Kev Tshuaj Xyuas
Kev tswj kom zoo yog kev koom ua ke thoob plaws hauv kev tsim khoom.
Cov txheej txheem tshuaj xyuas muaj xws li:
- Dimensional ntsuas (projectors, calipers, CMM)
- Visual nto tshuaj xyuas
- Kev sim hardness
- Kev ntsuas tensile thiab elongation
- Compression teeb kuaj
Peb sab hauv QC system ua raws li ISO 9001 cov qauv, ua kom ruaj khov batch-rau-batch kev ua tau zoo rau cov neeg yuav khoom thoob ntiaj teb.
Qhov zoo ntawm Silicone Compression Moulding
1. Kev nqis peev qis dua
Piv rau cov kua silicone txhaj tshuaj molding, compression tooling feem ntau raug nqi 30-50% tsawg dua, ua rau nws zoo tagnrho rau nruab nrab - ntim lossis cov haujlwm kev cai.
2. Zoo heev rau cov khoom tuab & loj
Compression molding tuav cov khoom loj lossis tuab zoo dua li cov txheej txheem txhaj tshuaj, ua rau nws zoo tagnrho rau:
- Muaj gaskets
- Heavy-cov dej foob
- Hluav taws xob rwb thaiv tsev Cheebtsam
3. Cov cuab yeej cuab tam muaj zog
Compression molded silicone muaj:
- Siab tsim kua muag
- Stable compression teeb kuj
- Cov cua kub zoo heev (-60℃rau +250℃ntau yam)
4. Ntau-Kev koom ua ke ntawm cov khoom
Cov txheej txheem no tso cai rau kev sib koom ua ke silicone nrog:
- Hlau inserts
- Yas substrates
- Npuag reinforcements
Ua rau cov khoom siv hluav taws xob sib xyaw ua ke zoo silicone.
Kev siv ntawm Silicone Compression Moulding
Automotive Kev Lag Luam
- Cav foob
- Connector seals
- High -kub gaskets
- Anti-kev co Cheebtsam
Kev Kho Mob & Kev Kho Mob
- Cov cuab yeej tiv thaiv npog
- Kev kho mob - qib silicone seals
- FDA-cov khoom ua raws cai
Dej & Khoom noj khoom haus Systems
- RO membrane seals
- Haus dej system gaskets
- Sanitary sealing Cheebtsam
Electronics & Hluav taws xob
- Insulating gaskets
- Kev tiv thaiv enclosures
- EMI tiv thaiv silicone qhov chaw
Consumer & Industrial Products
- Cov khoom siv hauv chav ua noj
- Kev tiv thaiv npog
- Silicone lev thiab accessories
Technical Performance Overview
| Khoom | Silicone Rubber Performance |
|---|---|
| Ua haujlwm kub | -60℃rau +250 degree |
| UV & Ozone Resistance | Zoo heev |
| Hluav taws xob rwb thaiv tsev | High dielectric zog |
| Tshuaj tiv thaiv | Resistant rau feem ntau cov tshuaj me me |
| Qhov ntom | 1.1-1.5g / cm³ |
| Elongation | 200% – 800% |
| Compression Teeb | Tsawg raws li tsim nyog |
Cov yam ntxwv no ua rau compression molded silicone ib qho ntawm ntau yam elastomers hauv kev tsim khoom.
Vim li cas thiaj xaiv Jinshun rau Kev Cai Silicone Khoom Muag?
- Tsim los ntawm 2002 nrog 20+ xyoo dhau los
- ISO 9001 & ISO 14001 tau ntawv pov thawj
- Tag nrho hauv -lub tsev cuab yeej thiab molding muaj peev xwm
- ROHS, REACH raws li cov ntaub ntawv
- FDA, LFGB, NSF, WRAS, UL pom zoo cov khoom xaiv
- OEM & ODM kev them nyiaj yug
- Yooj yim MOQ
- Kev ruaj ntseg thoob ntiaj teb cov saw hlau
Peb yog lub sijhawm ntev -cov tswv yim koom tes ntawm cov khoom lag luam hauv tsev thiab thoob ntiaj teb, txhawb nqa ob qho tib si tus qauv thiab cov kev daws teeb meem zoo heev.
Cov lus nug nquag nug (FAQs)
1. Qhov txawv ntawm compression molding thiab kua silicone txhaj tshuaj molding yog dab tsi?
Compression molding muab tus nqi qis dua thiab zoo dua rau cov khoom tuab lossis loj dua. LSR kev txhaj tshuaj yog ntau dua automated thiab zoo tagnrho rau siab heev - ntim precision Cheebtsam.
2. Koj puas tuaj yeem tsim cov khoom siv silicone raws li cov duab kos?
Yog lawm. Peb tsim raws li 2D kos duab, 3D CAD cov ntaub ntawv, lossis cov qauv ntawm lub cev. Peb pab pawg engineering muab DFM tawm tswv yim ua ntej kev tsim khoom.
3. Cov ntawv pov thawj dab tsi ua koj cov ntaub ntawv silicone ua tau raws li?
Ntau yam ntawm peb cov ntaub ntawv ua raws li FDA, LFGB, NSF, WRAS, UL, ROHS, REACH, thiab PAHS cov cai.
4. Koj lub sij hawm coj mus kuaj yog dab tsi?
Lub sij hawm xa tuaj: 10-20 hnub
Ntau lawm: 7-15 hnub nyob ntawm qhov kev txiav txim ntim
5. Koj puas txhawb ODM cov haujlwm?
Yog lawm. Peb muab cov khoom xaiv, kev ua kom zoo dua qub, thiab kev txhawb nqa OEM / ODM tag nrho.
Xaus
Silicone compression molding tseem yog ib qho ntawm feem txhim khu kev qha thiab tus nqi -ntau txoj kev tsim khoom raucov khoom siv silicone, tshwj xeeb tshaj yog thaum lub zog, tuab, thiab kev tswj tus nqi yog qhov tseem ceeb.
Nrog rau kev ua haujlwm siab tshaj plaws, kev tswj xyuas nruj, thiab cov ntawv pov thawj thoob ntiaj teb, Xiamen Jinshun Sealing Technology muab cov khoom zoo sib xws, siab -kev ua tau zoo silicone daws rau cov neeg yuav khoom B2B thoob ntiaj teb.
Npaj ib qho kev cai tshiab silicone tivthaiv?
Xa koj cov duab kos rau peb, kev xav tau, thiab xav tau txhua xyoo ntim. Peb pab neeg engineering yuav muab:
- Cov ntaub ntawv pom zoo
- DFM tsom xam
- Cov lus sib tw
- Kev them nyiaj yug qauv
📩 Email:ywb6@jinshunxm.com
🌐 Lub Vev Xaib:https://www.jinshunsealing.com
Koom tes nrog kev ntseeg siabKev cai Silicone khoom chaw tsim tshuaj paus nyob rau hauv Suav tebthiab tig koj tus qauv tsim rau hauv kev ruaj khov, ntau lawm -npaj tshuaj.


